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This guide shows you how to install the Fuellox V2 System.

Info

Training is required to install Fuellox V2

Fuellox V2Link

Fuellox V2

2.0.1 What you needLink

The following items are required to install and configure Fuellox V2

  • Fuellox V2 unit
  • Mounting Assembly
  • Pulse Meter and calibration details (ie pulse per litre)
  • Electrical relay
  • Pump & Hoses
  • Tools
  • Smartphone with access to the Fuellox App
  • User Role "Device Management" for the intended device

2.0.2 OptionsLink

The following items are optional:

  • Nozzle Switch
  • Emergency Stop [NO/NC options]
  • 240V AC Contactor for AC powered pumos
  • Air Solenoid for Pneumatic pumps
  • Hydraulic solenoid for PTO pump
  • (3 port 2 position high pressure, power to open, spring return)
  • Remote Aerial for extended range

2.0.3 Installation OverivewLink

  1. Mount Pulse meter
  2. Install Fuellox unit
  3. Electrical Connection & Wiring
  4. Electrical Commissioning
  5. System Configuration
  6. System Calibration
  7. Testing
  8. Client Handover

2.0.4 Wiring ReferenceLink

The following reference shall be used for Fuellox V2 Wiring.

Board ImageLink

V2 Board Image

V2 Board Diagram

Board LayoutLink

The main jumpers are shown here.

V2 Board Layout

Board DetailLink

The jumpers are detailed as follows. V2 Board Deatil

Jumper Block Pin Number Pin Label Name Description
J2 1 RS485 GND RS485 GND Future Use
J2 2 RS485 A/0- RS485 A/0- Future Use
J2 3 RS485 B/0+ RS485 B/0+ Future Use
J9 1 GND Mains 0V 12V -ve
J9 2 +VBAT Mains 12V 12V +ve
J11 1 IN1 Nozzle Switch
J11 2 IN2 EStop NC Normally Closed
J11 3 IN3 EStop NO Normally Open
J11 4 IN4 Other TBA
J11 5 GND Input 0v
J11 6 GND Input 0v
J12 1 GND Gnd Relay 2 Secondary Relay 0V -ve
J12 2 OUT2 12V Relay 2 Secondary Relay Active + ve
J12 3 GND Gnd Relay 1 Primary Relay 0V -ve
J12 4 OUT1 12V Relay 1 Primary Relay Active + ve
J17 1 +VBAT Level Sensor Supply Power supply to the current loop sensor
J17 2 4-20mA input Level Sensor Input IO return for the variable current loop mA
J18 1 +5V Pulse Meter supply 5V +ve
J18 2 +V Pulse Meter Supply 12V +ve
J18 3 Pulse Input Pulse Signal
J18 4 GND Pulse Meter 0V

The Notation of J9-1 shall mean pin 1 on the J9 connector.